We handle the total production of metal coatings and cubicles (planning, sheet metal, coating, and construction).
Factories / Facilities
Factories / Facilities
Planning Department Osaka Factory has a thorough production system from field-survey to design, production, and on-site construction. By offering various goods including cubicles, containers, electrical device boxes, and other sheet metal products to the renewable energy (sunlight, storage batteries), railways, mobile communications, broadcasting, disaster prevention, and firefighting industries, Sansuisha supports the improvement of public infrastructure.
Sansuisha also makes efforts to contribute to the society by installing storage batteries in core areas such as residences, schools and power generation facilities to change to a decentralized energy system for the purpose of public safety.
| Address | 3-18 Dejimanishi-machi, Sakai-ku, Sakai-shi, Osaka, Japan |
|---|---|
| TEL | +81-(0)72-243-4381 |
| FAX | +81-(0)72-243-4387 |
| Site area | 9,896㎡ |
| Building area | 4,813㎡ |
| Name | Manufacturer | Model | Machines |
|---|---|---|---|
| Turret punch press | AMADA | EM-2510NT | 1 unit |
| Press brake | AMADA | FBDⅢ-2353NT | 1 unit |
| Iron worker | AMADA | IW-45Ⅲ | 1 unit |
| Shearing | Aizawa Tekkosho | A3H625 | 1 unit |
| Semi automatic welding machine | 4 units | ||
| TIG welding machine | 5 units | ||
| MIG welding machine | 1 unit | ||
| Spot welding machine | 1 unit | ||
| Stud welding machine | 1 unit | ||
| Metal saw | 1 unit | ||
| Drill press | 1 unit |
Varying molds that are round or fan shaped called “turrets”, are set into the mold holder, metal material (work) is held in a stationary position, punched and processed according to NC-control. Consecutively punching the mold (passing processing method, nibbling) can enable any shape to be formed in the steel plate.
| AMADA | EM-2510NT |
|---|---|
| Maximum press ability | 200kN（20t） |
| Maximum thickness for manufacturing | 3.2 mm (mild steel material) |
| Maximum work movement | X axis 2500 mm |
| Y axis 1270 mm | |
| Manufacturing precision | ±0.01mm |
| (mild mode)±0.07mm | |
| Turret mold fittings | 58（maximum size φ100） |
| Rolled tap | 8 (M3-M6) |
A press brake bends metal plates, such as laminated steel sheets, aluminum sheets, etc. at a certain angle.
A V-shaped die is fixed in the lower frame of the machine, a punch moves up and down over it, pressing any material down into the die bending it.
| AMADA | FBDⅢ-2353NT |
|---|---|
| Maximum press ability | 1225kN（125t） |
| Bending length for manufacturing | 3000mm |
| Back gauge movement range | L axis 500 mm |
| Z axis 50-180 mm | |
| Y ±1293mm | |
| Bending thickness | 6.0mm |
All sorts of steel cutting, drilling, and notching processes are possible. Speed and accuracy are demonstrated through various types of goods, from small quantities to mass production.
| AMADA | IW-45Ⅲ |
|---|---|
| Maximum press ability | 450kN（45t） |
| Back gauge movement range | X axis 3000 mm |
| Y axis 100 mm (manually) | |
| Maximum production ability (SS400) | Angled cutting t9×75×75mm |
| Notching t9×75×75mm | |
| Channel steel manufacturing t5×50×100mm | |
| Flat bar cutting t9×125mm | |
| Punch processing t9×φ38mm |
Heat is added to the joined components to retain continuity according to the material. If needed, appropriate filler metal is added to join the components.
| Semi-automatic welding machine (Co2) | 4 units |
|---|---|
| Tig welding machine | 5 units |
| Mig welding machine | 1 unit |
| Plasma cutting machine | 1 unit |
| AC resistance spot welding machine | 1 unit |
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